Hardcover books have many processing procedures and complex operations, which are more difficult to process than glue bookings and horse riding bookings, and there are many quality problems. Therefore, in order to ensure the quality of hardcover books, operators should master the operation specifications of post printing processes.

生產(chǎn)前

Before production

1.檢查待加工產(chǎn)品明細(xì)

1. Check the details of products to be processed

按照車(chē)間生產(chǎn)施工單，檢查待加工產(chǎn)品明細(xì)與施工單是否一致，發(fā)現(xiàn)問(wèn)題及時(shí)向生產(chǎn)部反映。

Check whether the details of products to be processed are consistent with the construction order according to the workshop production construction order, and report any problems to the production department in time.

2.準(zhǔn)備生產(chǎn)材料

2. Prepare production materials

(1)三粘操作人員根據(jù)書(shū)刊尺寸準(zhǔn)備書(shū)背紙、堵頭布、紗布、膠黏劑等材料。

(1) Three stick operators prepare materials such as back paper, plug cloth, gauze and adhesive according to the size of books and periodicals.

(2)制殼操作人員按車(chē)間施工單要求備料，準(zhǔn)備壓力機(jī)和制殼用紙板，根據(jù)書(shū)殼紙板的性質(zhì)確定糊殼用膠。

(2) The shell making operator prepares materials according to the requirements of the workshop construction sheet, prepares the press and the shell making cardboard, and determines the glue for pasting the shell according to the nature of the book case cardboard.

(3)套合操作人員準(zhǔn)備襯紙、壓力機(jī)等。根據(jù)書(shū)殼封面的顏色、用料等確定上殼用膠和掃襯用膠。

(3) The nesting operator prepares the lining paper, press, etc. According to the color and material of the cover of the book case, determine the glue for the upper case and the glue for the lining.

(4)準(zhǔn)備碼放成品的臺(tái)板，將待加工產(chǎn)品運(yùn)到工作臺(tái)前。

(4) Prepare the pallet for stacking finished products and transport the products to be processed to the workbench.

3.準(zhǔn)備設(shè)備

3. Prepare the equipment

開(kāi)機(jī)前檢查設(shè)備，確保設(shè)備正常運(yùn)轉(zhuǎn)，開(kāi)機(jī)時(shí)先發(fā)信號(hào)，經(jīng)過(guò)試機(jī)，確認(rèn)沒(méi)問(wèn)題后，方可正式生產(chǎn)。

Before starting the machine, check the equipment to ensure its normal operation. When starting the machine, send a signal first. After the machine is tested and confirmed to be OK, it can be officially produced.

生產(chǎn)中

In production

1.制書(shū)芯

1. Book block making

印刷完成的單頁(yè)經(jīng)折頁(yè)、配頁(yè)、鎖線(xiàn)、壓平、裁切、漿背、扒圓、起脊、三粘等工序完成書(shū)芯制作。下面，筆者就精裝書(shū)的漿背、扒圓、三粘工序介紹操作過(guò)程中的注意事項(xiàng)。

The printed single page is folded, matched, stitched, flattened, cut, pasted back, rounded, ridged, and glued. Next, the author introduces the precautions in the process of hardcover book's back pasting, rounding and three gluing.

(1)漿背是指書(shū)芯打好捆后，用稀薄的膠黏劑在書(shū)背處涂刷，使書(shū)芯基本定型。待膠層干燥后，將書(shū)逐本分開(kāi)并檢查質(zhì)量，對(duì)于漿背不齊的書(shū)，要重新進(jìn)行漿背。

(1) The back of the book refers to that after the book block is bundled, the back of the book is brushed with a thin adhesive to make the book block basically shaped. After the adhesive layer is dry, separate the books one by one and check the quality. For books with uneven back, re paste the back.

(2)精裝書(shū)書(shū)背分圓背和方背，方背精裝書(shū)的書(shū)芯不需要扒圓，圓背精裝書(shū)的書(shū)芯需要扒圓。書(shū)背扒圓后要保證圓式、弧長(zhǎng)一致，圓弧對(duì)應(yīng)的圓心角約為90°～130°。

(2) The back of hardcover books is divided into round back and square back. The book block of square back hardcover books does not need to be rounded, and the book block of round back hardcover books needs to be rounded. After rounding the back of the book, ensure that the circular type and arc length are consistent, and the center angle of the arc is about 90 ° ~ 130 °.

(3)三粘工序即粘堵頭布、粘書(shū)背紙、粘紗布。

(3) The three sticking process is to stick the plug cloth, stick the book back paper and stick the gauze.

①粘堵頭布

① Stick plug cloth

堵頭布的裁切寬度為書(shū)背的寬度。在書(shū)背的天頭、地腳處刷白乳膠，再把堵頭布貼上，要求粘直、粘平、粘牢，堵頭布的邊露出書(shū)芯上下切口約1mm寬。

The cutting width of the plug cloth is the width of the back of the book. First, brush white emulsion on the crown and foot of the back of the book, and then stick the plug cloth, which is required to be straight, flat and firm. The edge of the plug cloth exposes the upper and lower cuts of the book block, which are about 1mm wide.

②粘紗布

② Sticky gauze

將書(shū)背刷白乳膠，將裁切好的紗布居中粘在書(shū)背處，要求粘平、粘牢。

Brush the back of the book with white latex, and stick the cut gauze on the back of the book in the middle, which is required to be flat and firm.

③粘書(shū)背紙

③ Sticky back paper

將整個(gè)書(shū)背刷白乳膠，將裁切好的書(shū)背紙粘在書(shū)背處，粘平、粘牢，注意不要將膠液蹭到書(shū)芯切口的其他部位。

Brush the whole back of the book with white latex, stick the cut back paper on the back of the book, stick it flat and firmly, and be careful not to rub the glue against other parts of the cut of the book block.

2.制書(shū)殼

2. Book case making

(1)封面材料的剪角要適度，剪下太多會(huì)包不住紙板，剪下太少又不易于包角。對(duì)封面材料刷膠時(shí)，要求薄而均勻。

(1) The corners of cover materials should be cut appropriately. Cutting too much will not wrap the cardboard, and cutting too little will not wrap the corners easily. When applying glue to the cover material, it is required to be thin and uniform.

(2)保證封面上的書(shū)背字居中，在放入紙板時(shí)，紙板要向左右兩邊靠，中徑紙板要居中放置。

(2) Make sure that the words on the back of the book on the cover are centered. When placing the cardboard, the cardboard should lean to the left and right sides, and the medium diameter cardboard should be placed in the middle.

(3)包邊要包實(shí)，不得出現(xiàn)空邊。包角要平整，不得出現(xiàn)雙角和包角不嚴(yán)。

(3) The edge wrapping shall be solid without empty edges. The wrap angle shall be flat, and there shall be no double angle and loose wrap angle.

(4)壓平時(shí)壓力要均勻、足夠，保證書(shū)殼壓的平整且無(wú)皺褶。壓平后的書(shū)殼要逐一檢查，將中徑紙板歪斜的挑出來(lái)進(jìn)行修復(fù)。將檢查過(guò)的書(shū)殼豎直晾干。晾干后的書(shū)殼面對(duì)面整齊堆積，在上面用重物加壓，以備后續(xù)燙印或上殼。

(4) When flattening, the pressure should be uniform and sufficient to ensure that the book case is pressed smoothly and without wrinkles. The flattened book case should be checked one by one, and the medium diameter cardboard should be picked out askew for repair. Dry the checked book case vertically. After drying, the book cases are stacked neatly face to face, and the top is pressurized with a heavy object for subsequent hot stamping or shell loading.

3.套合

3. Nesting

(1)對(duì)書(shū)殼的書(shū)溝處刷膠時(shí)，不要使膠液流到其他位置。確定書(shū)芯尺寸與書(shū)殼尺寸適合后，將書(shū)芯放在書(shū)溝處，試套合，檢查三面飄口是否一致以及書(shū)背與書(shū)脊

(1) When applying glue to the book groove of the book case, do not let the glue flow to other places. After determining that the size of the book block is suitable for the size of the book case, put the book block in the book groove, try to fit it, and check whether the floating mouth on three sides is consistent, and whether the back and spine of the book are consistent

是否平服，然后合上書(shū)殼將三面飄口擺正，將書(shū)溝壓實(shí)。

Whether it is flat, then close the book case, put the floating mouth on three sides straight, and finally compact the book ditch.

(2)掃襯時(shí)刷子要輕輕向上抬起，保證刷膠薄而均勻，不能有刷不到膠或溢膠現(xiàn)象。壓平時(shí)壓力要一致和足夠，確保襯紙粘得結(jié)實(shí)、平整。

(2) When sweeping the lining, the brush should be gently lifted up to ensure that the glue is thin and uniform, and there should be no glue failure or glue overflow. When flattening, the pressure should be consistent and sufficient to ensure that the backing paper sticks firmly and smoothly.

(3)掃襯壓平完成后，要逐一檢查書(shū)本有無(wú)粘壞襯頁(yè)、倒頭、漏掃、溢膠等故障。

(3) After the completion of lining sweeping and flattening, the books should be checked one by one to see if there are any faults such as sticking the lining, overturning, missing sweeping, glue overflow, etc.

(4)壓槽操作時(shí)，要保證書(shū)溝平直，不能出現(xiàn)雙溝。

(4) During groove pressing operation, ensure that the book groove is straight and straight, and double grooves are not allowed.

(5)各工序操作人員要按照車(chē)間規(guī)定做好質(zhì)量標(biāo)識(shí)。

(5) The operators of each process shall make quality identification according to the regulations of the workshop.

(6)機(jī)器正常運(yùn)轉(zhuǎn)時(shí)，操作人員要堅(jiān)守崗位，隨時(shí)觀察機(jī)器的運(yùn)轉(zhuǎn)情況和產(chǎn)品是否合格。發(fā)現(xiàn)問(wèn)題要立即停機(jī)處理，嚴(yán)禁在機(jī)器運(yùn)轉(zhuǎn)時(shí)排除故障。

(6) When the machine is in normal operation, the operator should stick to his post and observe the operation of the machine and whether the products are qualified at any time. If any problem is found, stop the machine immediately for treatment. It is strictly forbidden to remove the fault when the machine is running.

生產(chǎn)結(jié)束后

After production

(1)先檢驗(yàn)成品，再進(jìn)行包封操作。對(duì)完工的產(chǎn)品進(jìn)行統(tǒng)計(jì)，清點(diǎn)尾數(shù)，上報(bào)車(chē)間調(diào)度員。注意在成品打包時(shí)不能使用捆繩的方式，防止勒壞精裝書(shū)的飄口。

(1) Inspect the finished product first, and then carry out the encapsulation operation. Count the finished products, count the mantissa, and report to the workshop dispatcher. Note that the way of binding rope cannot be used when packaging the finished product to prevent the floating mouth of the hardcover book from being damaged.

(2)及時(shí)修復(fù)當(dāng)班廢本，對(duì)不能修復(fù)的廢本進(jìn)行打捆，放到指定

(2) Timely repair the waste books on duty, bundle the waste books that cannot be repaired and put them into the designated place

地點(diǎn)。

Location.

(3)如實(shí)填寫(xiě)生產(chǎn)日?qǐng)?bào)表。

(3) Fill in the daily production report truthfully.

(4)搞好班后設(shè)備的維護(hù)及現(xiàn)場(chǎng)清理工作，做好交接班手序。

(4) Do a good job of equipment maintenance and site cleaning after shift, and do a good job of shift handover procedures.

問(wèn)題解決流程

Problem solving process

1.機(jī)臺(tái)問(wèn)題

1. Machine problems

車(chē)間對(duì)機(jī)臺(tái)提出的問(wèn)題進(jìn)行分析，屬于本車(chē)間的問(wèn)題或車(chē)間可以解決的問(wèn)題自行解決。

The workshop analyzes the problems raised by the machine, and solves the problems belonging to the workshop or the problems that the workshop can solve by itself.

2.材料問(wèn)題

2. Material problems

車(chē)間時(shí)間通知生產(chǎn)管理部門(mén)，生產(chǎn)管理部門(mén)根據(jù)材料管轄范圍責(zé)成相關(guān)部門(mén)解決。

The workshop shall notify the production management department at the first time, and the production management department shall instruct relevant departments to solve the problem according to the jurisdiction of materials.

3.質(zhì)量問(wèn)題

3. Quality problems

對(duì)于上工序質(zhì)量問(wèn)題，車(chē)間應(yīng)時(shí)間通知技術(shù)質(zhì)量部，技術(shù)質(zhì)量部責(zé)成相關(guān)車(chē)間進(jìn)行解決，并對(duì)問(wèn)題性質(zhì)進(jìn)行分析，提出處理意見(jiàn)及今后防范措施。

As for the quality problems of the previous process, the workshop shall notify the technology and quality department at the first time, and the technology and quality department shall instruct the relevant workshops to solve them, analyze the nature of the problem, and put forward handling opinions and future preventive measures.

4.客戶(hù)問(wèn)題

4. Customer problems

---對(duì)于關(guān)系客戶(hù)的問(wèn)題，車(chē)間應(yīng)時(shí)間通知客戶(hù)服務(wù)部，客戶(hù)服務(wù)部與客戶(hù)聯(lián)系盡快拿出解決辦法，保證生產(chǎn)正常進(jìn)行。

---For problems related to customers, the workshop should notify the customer service department at the first time, and the customer service department should contact the customers to come up with solutions as soon as possible to ensure the normal production.

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The above is a detailed introduction to the production of hardcover books in Jinan. I hope it will help you. If you have any questions, please contact us. We will provide services for you with a professional attitude http://www.wwwsonystyle.com.cn/