如何減少彩色印刷的廢品率？

文章作者：華政印務(wù) 發(fā)布時間：2021-08-10 44次

彩色印刷當(dāng)中，廢品率的高低是非常重要的問題，廢品的產(chǎn)生主要是由于套色不準(zhǔn)或顏色疊加不好引起，而套色不準(zhǔn)則主要由紙板彎曲，印版的傾斜，伸縮，印刷機設(shè)備精度不夠等問題而產(chǎn)生。在生產(chǎn)中還有紙張多少會變形，或者是不平整，多少都會有損耗率的產(chǎn)生，我們要盡量的矯正，以達(dá)到利用效果。

In color printing, the rejection rate is a very important problem. The generation of rejection is mainly caused by incorrect color registration or poor color superposition, and the improper color registration is mainly caused by the bending of paperboard, the inclination and expansion of printing plate, and the insufficient accuracy of printing equipment. In the production of paper, how much will be deformed, or uneven, how much will have loss rate, we should try our best to correct, in order to achieve the use effect.

那么在彩色印刷當(dāng)中，我們該從哪些方面下手，做到盡量的減少廢品率的產(chǎn)生呢！

So in color printing, which aspects should we start from to reduce the waste rate as much as possible!

報價與銷售溝通面對客戶的認(rèn)知，對客戶的要求的認(rèn)知，是否在跟客戶說相同的語言，對產(chǎn)品生產(chǎn)工藝的認(rèn)知，對客戶的產(chǎn)品是否廠里的生產(chǎn)能力能否具備。

First of all, the quotation and sales communication face the customer's cognition, the cognition of the customer's requirements, whether they are speaking the same language with the customer, the cognition of the product production process, whether the customer's products can meet the production capacity of the factory.

對客戶的所需要的材料有了認(rèn)識，那么我們對物料的認(rèn)識足夠嗎，是否只看，在生產(chǎn)過程中對材料的檢查，紙張是否是所選產(chǎn)品。

If we have an understanding of the materials that customers need, are we aware enough of the materials? Do we only look at the price, the inspection of the materials in the production process, and whether the paper is the selected product.

我們根據(jù)對客戶所需要印刷的彩色印刷品，用什么標(biāo)準(zhǔn)來評判做安排，交貨期，數(shù)量，工作的難易度，加工難度，生產(chǎn)進(jìn)度反饋制度，工作遲緩引致的問題，返工引致的問題，生產(chǎn)材料到廠時間，生產(chǎn)材料的到位時間，長短單與交班時間，要考慮突發(fā)事故，都要合計，這些也是要考慮進(jìn)去的一個因素。

According to what standards we use to judge the arrangement of the color printing products that customers need to print, delivery date, quantity, difficulty of work, difficulty of processing, feedback system of production progress, problems caused by work delay, problems caused by rework, arrival time of production materials, arrival time of production materials, time of long and short orders and shift handover time, we should consider emergencies, All these factors should be taken into account.

方法時常和工具聯(lián)系在一起，實用工具是人區(qū)別與別的動物的特征之一，四張印版同一部位同時起臟如何處理？再者一根直徑3毫米的空心鉆能持續(xù)工作多久而不堵塞？有些時候方法只是很小的技巧，但是卻能輕易許多煩惱。也是降低廢品率的一個關(guān)鍵。

Methods are often associated with tools. Utility is one of the characteristics that distinguish human from other animals. How to deal with the same part of four printing plates getting dirty at the same time? What's more, how long can a hollow drill with a diameter of 3 mm work without blockage? Sometimes the method is just a small skill, but it can easily eliminate many troubles. It is also a key to reduce the scrap rate.
濟南宣傳單頁印刷

降低廢品率方法通常也是用來解決“點”的問題，然而處理不好一個關(guān)鍵點的問題也許會引爆一條線的問題，小問題沒有解決就會對于彩色印刷品的延期了交貨期，比如說彩色包裝印刷外包裝盒膠水開在一個關(guān)鍵點上找到切實可行的方法是降低廢品率的基礎(chǔ)要求。

The method of reducing the rejection rate is usually used to solve the "point" problem. However, if a key point is not handled properly, it may trigger a line problem. If a small problem is not solved, the delivery date of color printing will be delayed. For example, the glue of the outer packing box of color packaging printing is opened at a key point. To find a practical method is the basic requirement of reducing the rejection rate.

我們與客戶與客服所交流的始終是圍繞標(biāo)準(zhǔn)，而不是技術(shù)上的問題，從印刷的標(biāo)準(zhǔn)到裝箱的標(biāo)準(zhǔn)，而不是印刷的技術(shù)到裝箱的技術(shù)。

Our communication with customers and customer service centers on standards rather than technical issues, from printing standards to packing standards rather than printing technology to packing technology.

彩色印刷中印刷工可影響到印刷中的許多參數(shù)，包括色調(diào)，實地印刷，網(wǎng)點的擴大值，色彩平衡規(guī)矩，降低廢品率的中心任務(wù)是建立在標(biāo)準(zhǔn)，執(zhí)行標(biāo)準(zhǔn)，在印刷企業(yè)，因信息傳遞錯誤不到位而導(dǎo)致的差錯高達(dá)50%以上。

In color printing, the printer can affect many parameters in printing, including hue, field printing, dot enlargement, color balance rules, and the central task of reducing the rejection rate is to establish and implement standards. In printing enterprises, the error caused by incorrect information transmission is as high as 50%.

從以上一些小的細(xì)節(jié)可以看出，在彩色印刷當(dāng)中，我們一定要注意一些細(xì)節(jié)的問題，印刷是一個很注重細(xì)節(jié)的問題，不能馬虎，新年將近，掛歷和臺歷也是不斷在印刷當(dāng)中，我們一定要注意日期的問題，錯一個數(shù)字就是一些廢品了。

From the above small details, we can see that in color printing, we must pay attention to some details. Printing is a matter of paying attention to details. We can't be careless. The new year is approaching, and the calendar and desk calendar are constantly being printed. We must pay attention to the problem of date. A wrong number is a waste.

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